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About one third of the energy consumption of the rubber injection moulding machines is caused by the drive. The MAPLAN drive unit Cool Drive II, which is based on constant-volume pumps with a servo motor drive, allows adjustment of pump activity and hence the power required for the actual speed. The drive can thus save energy of as much as a sensational 70% because of the process-based cycle breaks of hydraulic consumption. Furthermore, there is a significantly lower energy input into the hydraulic oil, therefore changing oil is less often and oil coolant is not needed. This leads to a reduction of water consumption, and hence a further reduction of the total energy demands.
mehr zu Energy-efficient Drives for Rubber Injection Moulding Machines
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The tempering device for the injection unit and the tools or cold runners induce about 20% of the total energy consumption of the rubber injection moulding machine. Therefore, energy consumption is to account for mainly the built-in pumping device of the tempering device. By means of an intelligent, demand-based control of power flow, energy consumption of the tempering device is reduced by up to 80% while regulation performance is improved significantly.
mehr zu DCI - Intelligent Tempering Device